Creating a DOS boot disk is very simple. DOS can be booted from a floppy, CD, USB flash drive, or a hard drive. I prefer a USB flash drive, since it is very convenient to carry and easy to use. I use Windows 98 DOS, but free DOS and other variations will also work and can be found on many sites on the Interent. There are only three files that make up DOS and they are command.com, msdos.sys, and io.sys (the last 2 files are normally hidden to prevent accidental deletion).
There are two ways to make a device DOS bootable. You can reformat the device using the DOS format command along with the /s switch which will add DOS after format is complete or you can use the DOS SYS utility to transfer the files to a recently formated device.
To create a DOS bootable USB flash drive you will need a utility that can prepare a USB flash drive to receive the DOS boot files. The HP USB flash drive prep utility is a great utility that can be found at many sites on the Interent. It is free and easy to use. I like to also include several DOS programs, such as, Norton Ghost and Partition Magic to help prep hard drives and recover and/or install images to partitions. This can allow you to quickly recover from an infected system or corrupted hard drive. There are also many other great DOS programs that will allow you to do any type of system maintenance or recovery that Windows can preform.
CD’s can also be made to boot DOS. I like to use Nero which has a built-in feature for creating bootable CDs. I also like to add my own autoexec and config files to prepare the system memory for loading programs and maintenance utilities. You can also create self bootable and running CDs to preform automated tasks for maintenance or image restoring. I use this function for preparing new hard drives or restoring failed hard drives. I have also created boot disks to restore different operating system images for different classes that I might be teaching that would would different needs and requirements.
DOS boot disk devices and utilities are something every tech should have. Some students are reluctant to learn DOS, but I like to remind them that Windows is the problem and DOS can be a good solution.
The Computer Repair Training website has additional information that you might find useful.
